|   Background 
              Specifications 
            The Bottom End:
            In the beginning 
            The block comes back 
            Pistons and Rods 
            Windage Tray and Cam Timing 
            The Timing Set 
            The Eccentric Problem 
            First Solution 
            to the Eccentric Problem 
            Final Solution 
            to the Eccentric Problem 
            Oiling Part 1: Pump and pickup 
            Oiling Part 2: External Plumbing 
            
            The Top End:
            The 4V Heads 
            Putting the Heads On the Block 
            Installing the Hydraulic Roller 
            Conversion Kit 
            
            The Transmission:
            The Case: 
            
            Credits:
            Links 
            Darryl's Stang Stable 
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       The Block and Bottom End: 
        In The Beginning 
        
      This rebuild started with a short block I picked up a couple of years 
        ago, before the current engine grenaged. For my purposes, to save overall 
        time and hassle, I chose to rebuild this block for replacement into the 
        Mach I. The current engine installed in the car had already been bored 
        .030 over when I rebuilt it in 1985, so the chances are slim that is is 
        rebuildable again. 
      
         
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          This is pretty much how I received the block. It had spent some 
            time outside, but covered. We see the top side of the block. All the 
            piston tops look charred. There were no heads when I purchased this 
            block. From this position, you can clearly see the water outlet at 
            the front, and the distributor hole to the right. | 
         
         
          |   Turning the engine over, Here we see the bottom 
              end with the oil pan still in place. The whole thing is prety worn. 
              Small spots of a shade of blue paint are faintly seen here and there. 
              Evidence of oil leaks abound. From here we will remove the oil pan 
              and start removing rods and pistons.  | 
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          Once the pan was off, we can see inside. The majority of the bottom 
            end looked pretty bad. I would venture to say this engine had been 
            run low on oil sometime in it's past. All parts were pretty well coated 
            with a hardened soot. You can see the oil pump pickup in this shot, 
            has a shroud around it. This aids the pickup during cornering, by 
            preventing all the oil from sloshing to the side. Also, the oil pan 
            had a large baffle in it. Note also the 2-bolt main caps. | 
         
       
       The first engine I did for the Mach I was in similar shape, the only 
        difference being that this one didn't smell like burnt oil. That was probably 
        due mostly to the fact it had been out of a car for a few years, allowing 
        the smell to dissapate. 
      
         
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          Here it's difficult to see, but I have the oil pump sitting on the 
            baffle "shelf" in the oil pan. This is constructed so a 
            majority of oil stays put around the pickup on hard corners. Since 
            this Mach I is used more for everyday type use, we will re-use this 
            pan, along with using an oil accumulator for thos times when the system 
            does go into oil starvation. | 
         
         
          | This is the Harmonic Balancer. It was in very pathetic shape. As 
            you can see here, the rubber ring between the inner hub and the outer 
            balance ring, is severely cracked. Being very well worn, I decided 
            to have this one rebuilt by Damper Dudes. I sent this one out, and 
            got a different one back. What I got back was better. : ) | 
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          Here is the tming set in all it's glory. Amazingly enough, the plastic 
            teeth are still intact around the aluminum gear. The last original 
            engine I took apart had all the plastic gone and the chain was running 
            straight on the aluminum gear. If you look at the photo just right, 
            you can see how much slop there was in the chain, though not bad, 
            it would need replacing. Again, look at how dirty this all was, black 
            everywhere. | 
         
       
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