|   Background 
              Specifications 
            The Bottom End:
            In the beginning 
            The block comes back 
            Pistons and Rods 
            Windage Tray and Cam Timing 
            The Timing Set 
            The Eccentric Problem 
            First Solution 
            to the Eccentric Problem 
            Final Solution 
            to the Eccentric Problem 
            Oiling Part 1: Pump and pickup 
            Oiling Part 2: External Plumbing 
            
            The Top End:
            The 4V Heads 
            Putting the Heads On the Block 
            Installing the Hydraulic Roller 
            Conversion Kit 
            
            The Transmission:
            The Case: 
            
            Credits:
            Links 
            Darryl's Stang Stable 
 | 
          
       The Top End: 
        The Hydraulic Roller Conversion Kit 
        
      One of the things I wanted to do in this rebuild, was to install a roller 
        cam. This would be my first roller cam engine. Crane had an intriguing 
        kit, a hydraulic roller cam. I thought, gee that would be neat, probably 
        a bit quieter than a mechanical roller set-up. So I bought into it. The 
        whole assembly consists of the Steel roller camshaft, hydraulic roller 
        lifters and a "spider" assembly to hold the lifters in place. 
        I apologize, I forgot to take photos of the cam and a lifter. 
      
         
            | 
          Here, the heads are both in place, and torqued to spec. The cam 
            has not been re-inserted since removing it after degree'ing it. Again, 
            they are not painted, but will be before dropping the assembly into 
            the car. At this point in the build up, things are really starting 
            to shape up and look like a powerplant. | 
         
         
          | The cam gets cleaned with mineral spirits as recommended by Crane. 
            Afterwards, the am is lubed with regular engine oil. DO NOT use a 
            moly cam lube on a roller cam, the manufacturer (in this case) said 
            so. Getting my hands all oily, I put the cam in, using the cam sprocket 
            as a handle. Be very careful when putting the cam into the block. 
            You don't want to damage the bearings on the way in. Also note here 
            in this photo, I have installed the extra thick thrust plate with 
            the first of two Torrington bearing sets. The screws are countersunck 
            Torx drive and are torqued to factory specs. | 
            | 
         
         
            | 
          T is the backside of the cam gear. The Pete Jackson set-up is already 
            machined to accept the second Torrington bearing set, as illustrated 
            here. The set consists of two thrust washers and a bearing. Here, 
            the bearing sits on one washer with the other sitting off to the side 
            to show the bearing. | 
         
         
          | One of the first things that must be done, is the installation of 
            the "spider" studs. The kit provides two and you must select 
            two of the four valley holes to install them in. When I experimented 
            with the different placement and what I thought would provide the 
            most consistant pressure, I selected the first and third holes from 
            the front of the block. A "riv-nut" is installed and crushed 
            to the block. Then a stud is lok-tite'd in place. I let these sit 
            for two weeks. | 
            | 
         
         
            | 
          Here, the Hydraulic roller lifters have been installed, the keeper 
            bars put in place across each set, and the spider positioned over 
            the studs and keepers. Now, I forgot to take a photo of the lifters, 
            but I did determine there is a right way and a wrong way to install 
            them. A small lube hole is located on only one side of the lifter, 
            and that side must point down so it comes into the oil galley. Otherwise, 
            the oil must travel around the outside edge, then up into the lifter. | 
         
         
          | Here, the locking bar is set into place on top of the "spider". 
            This bar equalizes the pressure along the spine of the "spider" 
            so all locking bars stay inplace. You can clearly see here, the selected 
            first and third holes. | 
            | 
         
         
            | 
          To tighten the locking bar in place, Crane supplies two nylock nuts. 
            VERY IMPORTANT: The studs were originally installed to a depth of 
            one half inch. Any further and the stud WILL COLLIDE WITH THE CAM. 
            This can be visually verified by looking down the cam bore (without 
            the cam) and seeing where this stud is located. You must HOLD the 
            stud in place with a hex wrench to keep it from turning further into 
            the block when you tighten the nut on the locking bar. Tighten "snugly", 
            that's the spec they gave me. : ) | 
         
       
       |